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Services and Engineering: IV

Antisticking-coating service:

Antisticking layers (ASL) are available for replication tools as well as for lithography-masks.

ASL are a very useful added functionality to our products when easy mold-separation is essential for your replication process.

We do also offer anti-sticking coatings for lithography-masks. An additional ASL can become the best measure to reduced sticking forces between mask and resist-coating. This is very helpful way to avoid mask-contamination due to resist-voids, thus increasing "operating-hours-between-cleaning". This is particularly crucial with thick resists (e.g SU-8) and -inherently- long exposure durations.

Our ASL coatings still allow the use of organic solvents (Aceton, IPA, etc.) for intermediate mask-cleaning.
Antisticking-coatings are Si-F based and can be refreshed and thereby substantially extending mask-life.

Specifications:

Type of the ASL-coating:
Fluoro-Silane.
Additional SiO2 base coating may be required (Thickness = 20 - 50nm)

Coating available for these substrate materials:
Glass (e.g.Sodalime or Quarz for lithography-masks)
Silicon, Nickel, Steel

Substrate formats:
Round substrates: ø100 - ø300mm
Square substrates: 4", 5", 6", 7", 9"
Replication tools: any shape of shims, stamps or inserts

Process flexibility:
Other substrate-formats or substrate-material on request.

Case study 1: Antisticking coating on lithographic mask
Adding an F-Si based ASL on a lithography mask:

1. Customer sends pattern-design (CAD-file, sketch,...)
2. applied microSWISS takes care of maskset-manufacturing
3. SiO2 coating (thickness = 50nm) onto mask
4. CVD processing to apply Antisticking coating
5. Packaging processed mask in original container
6. Shipping with appropriate remarks for handling, cleaning and storage
Case study 2: Antisticking coating on Nickel hot-embossing stamp
Adding an F-Si based ASL on a Nickel hot-embossing stamp:

1. Customer sends pattern-design (CAD-file, sketch,...) for stamp
2. applied microSWISS to manufactures the hot-embossing stamp
3. SiO2 coating (thickness = 50nm) onto mask
4. CVD processing to apply Antisticking coating
5. Packaging processed stamp in appropriate container
6. Shipping with appropriate remarks for handling, cleaning and storage

Website Updated: 07-04-2020 // Copyright © 2020 applied microSWISS GmbH